Injection Molding Insert

Definition

Injection molding inserts are custom-designed components used in molds to create specific features on a molded part, such as threads, textures, or intricate details. Inserts can also serve as replaceable parts within the mold, improving flexibility and prolonging the mold’s lifespan by reducing wear on critical areas.

We can provide full process for your Injection Mold Components (Injection Molding Insert), Inserts as well as Metal Machining Parts.

Precision Processing: Drilling, CNC Milling, CNC turning, Grinding, Wire cutting, EDM & etc.

  • Production Details

  • Design and Customization:
    Inserts are engineered based on part requirements, including geometry, tolerances, and surface finish.
    Manufacturing Process:
    CNC Machining: Ensures precise dimensions and features for the insert.
    Wire EDM: Used for intricate details, sharp edges, or tight spaces.
    EDM (Electrical Discharge Machining): Ideal for creating complex geometries and hardened features.
    Heat Treatment: Hardening increases the insert’s durability and resistance to wear.
    Surface Finishing: Polishing or coating ensures a smooth surface for high-quality molded parts.
    Quality Control: Inserts undergo rigorous inspection for dimensional accuracy, surface finish, and material hardness.

  • Materials
    H13 Tool Steel: Offers excellent wear resistance and thermal stability, widely used for high-performance inserts.
    S136 Stainless Steel: Preferred for applications requiring high polish and corrosion resistance.
    P20 Steel: Common for general-purpose molds with moderate durability requirements.
    Copper Alloys: Used for inserts requiring excellent thermal conductivity to minimize cycle time.
    Tungsten Carbide: Chosen for highly abrasive applications or where extreme durability is needed.

Applications

  1. Threaded Features: Inserts with internal threads for molded parts requiring screw connections.
  2. Multi-Material Parts: Used in overmolding processes to combine different materials into a single part.
  3. Precision Components: Ideal for small, detailed parts in industries like electronics and medical devices.
  4. High-Wear Areas: Inserts protect critical mold areas from excessive wear or damage.
  5. Rapid Prototyping: Inserts allow for quick changes to part designs without rebuilding the entire mold.

  • Features

    1. Durability: Made from materials resistant to wear, heat, and pressure for long-term use.
    2. Customizable: Tailored to the specific part geometry and mold requirements.
    3. Easy Replacement: Inserts are replaceable, reducing downtime and maintenance costs.
    4. Versatility: Compatible with various molding techniques, including overmolding and insert molding.
    5. Improved Mold Life: By focusing wear on replaceable inserts, the overall mold lifespan is extended.

  • .Dongguan Ruixin Precision Mold Company specializes in manufacturing high-quality injection mold components, including Mold Cavities, Mold Sliders, Mold Inserts, Mold Lifters, Guide Bushings, and more. With years of expertise, we deliver precision-engineered solutions tailored to meet the demands of modern industrial and manufacturing applications. Our commitment to quality, innovation, and customer satisfaction ensures that every component we produce enhances efficiency and product performance. Trusted by clients worldwide, we pride ourselves on reliability and attention to detail, making us a preferred partner in the precision mold industry
  • China CNC Precision Machining Factory

    China CNC Precision Machining Factory
  • At RUIXIN Precision Mold Company, we understand that every project has unique quality requirements. That’s why we offer a range of inspection services to ensure your parts meet the highest standards of precision and performance. Our inspection services can be tailored to your project’s needs—giving you the flexibility and confidence you deserve.
  • Our Inspection Services:
    1.Standard Inspection
    2. Standard Inspection with Dimensional Report
    3. CMM Inspection with Dimensional Report
    4. First Article Inspection Report (per AS9102)
    5.Source Inspection
    6.Additive Part Inspections
  •  Custom Inspection
    If your project demands specific inspection requirements, we’ve got you covered. Our Custom Inspection option allows for additional services such as:
  • Non-destructive testing
    Serialization
    Custom sampling plans
    Use of your provided inspection datasheets
    At RUIXIN, your quality standards are our priority. We’re committed to delivering accurate, reliable inspection results that align with your project requirements.

What is the purpose of an injection molding insert?

Inserts add flexibility to the mold, create intricate features, and protect critical areas from wear.

How are inserts secured within the mold?

Inserts are typically secured using screws, dowels, or a snug press fit, ensuring they remain stable during molding.

Can inserts be reused across different molds?

Yes, inserts can often be reused if their dimensions and features match the requirements of another mold.

What are the benefits of using S136 stainless steel for inserts?

S136 offers high corrosion resistance, excellent polishability, and is suitable for cleanroom or food-grade applications.

How do inserts improve mold flexibility?

Inserts allow quick modifications to part designs or mold repairs without needing to rebuild the entire mold.

Advantages and Challenges of CNC Machining

CNC milling and turning are highly accurate and repeatable processes. Tight tolerances between +/-0.001″ – 0.005″ can be achieved, depending on specifications. Machines can be programmed to reliably run for 24 hours, 7 days a week if necessary, so CNC milling is a good way of getting parts produced on demand.


Using standard tooling, a CNC machining service is particularly valuable for creating one-off parts, custom CNC parts, i.e., for replacing legacy components or delivering a specialized upgrade to a customer. It is also conceivable to scale single-part production to runs exceeding 10,000 units. Depending on the unit number, size, and complexity, the turnaround for CNC machined parts can be as short as one day. With shipping and delivery, deadlines can be met within a week.

One trade-off when taking advantage of the high performance of CNC machining processes is that geometric complexity comes at a cost. Simple, chunky parts are the best designs for CNC milling and turning. There will always be some design limitations due to tool access, although the degree of this effect is relative to the number of axes on the machine. In other words, the more axes used, the more complex the features can be achieved.

Another trade-off is that start-up CNC machining costs can be expensive. It is necessary to have a trained professional perform the setup, tool loading, and programming on CNC mills and lathes. Luckily this cost is fixed, so by taking advantage of the same setup for multiple parts, it becomes more economical. Saving money is also achieved by keeping part repositioning to a minimum. Machining at 5-axis and above can sometimes be more economical on multi-faceted geometries because it eliminates the need to manually reposition the part.

 

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